ECU Remapping Services For Industrial Equipment

Fine-tuning engine performance is often the most cost-effective way to increase output, boost productivity and reduce the running costs of heavy industrial equipment.

Our software engineers have the expertise, backed up by our extensive R&D program, to solve a whole range of industrial engine performance issues. We have field-tested and proven remaps available for many large diesel engines, but our experienced team can customise any remap for a specific application or use-case.

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Although our process was pioneered on cars and HGVs, our extensive R&D and engineering expertise brings comparable performance improvements to engines being used in heavy industrial applications.

For industrial clients, our remapping often focuses on fine-tuning performance based on their specific requirements, and it’s our ability to respond to those requirements that sets us apart from organisations that simply buy and implement off-the-shelf maps.

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Remapping allows us to adjust multiple engine parameters, for example altering RPM limits, improving power output or modifying torque curves. It’s this fine control that enables us to provide bespoke remaps for our industrial clients – customised to the needs of their businesses.

How Does Our Industrial Remapping Process Work?

From our headquarters in South West England, our engineers develop remaps for most industrial applications. The engineering solutions that we develop are then implemented by our global network of 300+ highly-trained agents.

We maintain rigorous standards across our agent network by carefully vetting, training and supporting them. If you’re reading this and you’d like to upgrade your industrial equipment with an industry-leading remap, use our agent finder to find your nearest qualified provider.

If you’re reading this and you are a suitably qualified engineer who would like to offer industrial ECU remapping, please get in touch here instead.

If you come to us with a challenge, we’ll engineer a solution.

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We remap all Diesel-Powered Industrial Equipment

As industry-leading industrial remapping specialists, we’ve remapped most makes and models of generator, pump and compressor, many drilling rig based power units and large diesel engines powering a whole range of heavy industrial equipment.

Although we have an extensive library of field-proven maps, our highly-skilled team has the expertise to understand a whole range of challenges and engineer a solution.

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Generator Remapping

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Because the rpm range on most generators is narrow, we tune these engines by optimising the injection parameters at a set rpm to give the best efficiency. In simple terms, we optimise the injection pressure and timing for the rpm at which the engine operates 99% of the time.

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This process delivers a fairly significant bump in efficiency that seems small on a per-second basis, but multiplies rapidly over the thousands of hours your generator is running.

Pump & Compressor Remapping

Like diesel generators, pumps and compressors tend to have underoptimised diesel engines – handicapped by substandard maps that strike the wrong balance.

By making a series of carefully-calibrated adjustments to the underlying software, we can improve efficiency for the rpm at which the machine spends most of its working life.

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This process is done carefully – accounting for the limitations of your equipment and prioritising the lifespan of wear parts to ensure that the performance gains we deliver are both long-lasting and sustainable.

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Drilling Rig Remapping

According to Sandvik AB, fuel costs account for approximately 32% of the total ownership costs associated with a mobile or fixed drilling rig. This makes any safe and sustainable improvement to engine efficiency a must-have for operators that are serious about protecting their bottom line.

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ECU remapping is the most cost-effective route to improved efficiency: Enabling you to optimise engine performance – and maximise the return you get from every drop of fuel.

Engine
Remapping

Large or heavy-duty diesel engines are used in a variety of different applications, and the approach taken by our team of engineers reflects this. When asked to remap something like a Cat C13, we’ll work with you to develop a full understanding of your operating cycles, the peak demand you place on your engine, and the equipment you’re using it with.

Our engineers will then develop a custom map that’s designed to fine-tune performance based on your requirements.

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This might mean boosting injection pressure and tweaking injection timing to deliver more high-end power, or leaving high-end power alone to prioritise improvements to low end torque for better application. Ultimately, we work with you to ensure that industrial engine performance is optimised for  real-world needs, which is why we are the industry’s leading industrial remapping specialist.

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<strong>Field Proven Solutions</strong> – Backed Up By <strong>Engineering Expertise</strong>

Field Proven Solutions – Backed Up By Engineering Expertise

We are the global leaders in the field of industrial ECU remapping. The investment we make in research and development, coupled with the quality of the training and development delivered to our global agent network, has helped us to establish a reputation as the brand to trust when it comes to industrial remaps.

Through our highly trained network of agents, we deliver reliable solutions you can trust.

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